Transforming ideas into reality
With over 30 years of experience and a commitment to continuous technological advancement, we take on cutting-edge projects. We deliver comprehensive solutions, from the conceptual phase to full-scale production.
Product development engineering
Conceptual and preliminary phase
Definition and analysis at the conceptual and preliminary level for aerostructures: development of baseline layouts, interface documents, technical requirement documents, weight targets, load definitions and preliminary sizing.
Detail phase
Detailed design and analysis of aerostructures, including system integration: 3D models (including Model-Based Definition), 2D drawings, detailed sizing, finite element models (FEM), and stress reports for first flight and certification phases.
Testing and certification
Extensive experience in development and certification testing for metallic and composite structures (structural and environmental). We cover all levels of the testing pyramid (0–5), from specimens to full components, and provide full-scale support.
Support for serial production
Handling concessions and non-conformities (MRB), maintenance, continuous improvement of product design, technical support for aircraft fleets, and failure analysis.
Conversions and modifications
We provide conversion programs, cabin connectivity, test benches, aircraft modifications, STC management, OEM programs, life extension, weight optimization, interior modifications, and repairs.
Process engineering services
Assembly and handling systems for aerostructures
Assembly lines, handling systems, FAL stations, process engineering and industrial consulting.
Machinery for the manufacture of composite components
Hot forming machines, extrusion machines, turnover equipment, and specialized machinery.
Conventional tooling
Assembly tools and tooling for composite and metallic materials.
Technical solutions
Conceptual and preliminary design
- Performance and flight physics
- Design definition and sizing
- Stress analysis
Detailed development and design
- Project management
- Design for manufacturing and cost optimization
- Systems integration: fuel, hydraulic, electrical, and actuation
- Static, fatigue, damage tolerance, residual strength, bird impact, and lightning strike analysis
- Weight control management
- FEM modeling
Thermal analysis - Mechanism definition
- Structural repairs
- Materials engineering
Testing
- Comprehensive test planning and management
- EMI/EMC/Lightning testing
- Results analysis and correlation
- Material qualification
- Flight test instrumentation (FTI)
- Leakage and pressure tests
- Static strength, fatigue, damage, residual strength, and bird impact tests
- Fire and toxicity tests
- Vibration tests
Certification
- Certification activity planning
- Liaison with relevant safety authorities
- Certification testing oversight
- Component qualification
- Implementation and maintenance of safety and quality systems in design
Manufacturing and assembly
- MRB concession and non-conformities management
- Supply chain management support
- Lean manufacturing
- Manufacturing process design
- Process automation
- Tooling design and commissioning
Aircraft conversions and modifications
- Passenger-to-freighter and passenger-to-Combi
- Wireless and satellite connectivity programs for cabins
- Flying engine test benches
- Custom aircraft modifications
- Supplemental Type Certificate (STC) management
- OEM programs
- Program support
- Service life extension programs
- Weight improvement programs
- Cabin interior modification programs
- Definition and justification of repairs
Discover our programs
We rely on a strong management capability, participating in over 30 airplane models, both commercial and business, as well as helicopters, alongside the world’s leading OEMs.
Customized solutions tailored to our customers
Global presence
A team with over 30 years of experience working with leading manufacturers in the industry, including new players in advanced air mobility. We work on all types of structural components.
Concurrent engineering
We cover everything from conceptual design to service entry and production support, maintaining concurrency with manufacturing engineering to optimize production costs.
Flexibility
High-value engineering, offering the possibility to work from our offices or deploy teams to our clients' facilities, whether in fixed packages or consultancy services.
